Forklift Battery Charging and Safe Installation
Batteries used in forklifts are costly pieces of machines that are fairly big weighing many pounds. The job of charging and installation of these batteries is something that should be planned out ahead of time so as to make sure that these procedures are able to be completed correctly and safely. Maintaining proper handling and a sound charging method can really increase the regular lifespan of a battery.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20% capacity or less. By charging the battery when it is higher than 20%, the battery's lifespan can actually be shortened. On about every 5th charge cycle, the charger must be set on the weekend or equalize setting, depending on what kind of charger you are using.
The cycle of charging must not get interrupted. You must avoid using the battery for some hours when the charge cycle is complete. By practicing these methods, you would be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off prior to hooking up the battery to the charger. You then could connect the charger to the battery. This is a common mistake that can accidentally cause damage to both the forklift and the charger. In addition, it is very vital that the amperage of the battery should match that of the charger.
The battery should never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician must be called in order to re-set the charger prior to charge being able to begin.